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Actuated Valve – Working Principle and Types
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Actuated valves play a crucial role in modern process systems, providing essential flow control through mechanical force applied by an actuator. This article explores the working principle, types, and comparisons with solenoid and control valves.
Working Principle of Actuated Valves
Actuated valves primarily function to either allow or block fluid flow, with some models capable of regulating flow. This functionality is vital in ensuring efficient fluid distribution within process systems. Actuated valves operate via various actuation methods:
Manual Actuation: Operated by handwheel, gears, or levers, suitable for accessible locations but impractical in hazardous or remote settings due to torque and accessibility limitations.
Electrical Actuation: Utilizes electric motors or solenoids for precise control and automation, beneficial for applications requiring rapid response and remote operation.
Pneumatic Actuation: Uses compressed air to drive piston or diaphragm actuators, suitable for fast operation and environments where electrical systems are impractical.
Hydraulic Actuation: Relies on hydraulic fluid pressure to move pistons, providing robust performance under high-pressure conditions.
Self-Actuated: Operates using the system’s own pressure or spring force, ideal for maintaining set-point pressures without external power sources.
Types of Actuated Valves
Actuated valves encompass several types based on their actuation method:
Manual Actuated Valves: Simple and manually operated, suitable for basic applications but limited by human operation constraints.
Electrical Actuated Valves: Provides precise control and automation capabilities using electric motors or solenoids.
Pneumatically Actuated Valves: Utilizes compressed air for fast and reliable operation, ideal for high-cycle applications.
Hydraulic Actuated Valves: Uses hydraulic fluid pressure for robust performance under high-pressure conditions.
Self-Actuated Valves: Operates using system pressure or spring force, offering simplicity and reliability.
Actuated Valve vs. Solenoid Valve
While technically a type of actuated valve, solenoid valves are distinguished by their rapid response and lack of manual operation:
Actuated Valve: Offers diverse actuation methods (manual, electrical, pneumatic, hydraulic, self-actuated) for various applications, including high back pressures and flow rates.
Solenoid Valve: Rapidly opens and closes using AC or DC voltage without manual override, suitable for smaller applications with lower flow rates.
Actuated Valve vs. Control Valve
Control valves are a specialized subset of actuated valves designed for precise flow control:
Actuated Valve: Provides basic on-off or regulated flow control using various actuators, suitable for general flow control applications.
Control Valve: Offers precise flow control through electrical signals, adjusting valve position to maintain specific flow characteristics, ideal for complex process systems requiring high precision.
In summary, actuated valves are indispensable in industrial processes, offering versatility through various actuation methods to meet specific operational requirements. Understanding their types and applications helps in selecting the optimal valve for diverse industrial needs.
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